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HELMEN®-Chalking tester

H 100

  • Unique, proven measuring instrument for the quantitative determination of the degree of chalking resulting from natural or artificial weathering of coatings.
  • Reliable and objective measuring results.
  • Reproducible independent on the individual person.
  • Easy to handle.

The degree of chalking, a measure for the amount of particles exposed by chalking, is determined by the reduction in the intensity of light passing through the adhesive tape after having applied it to the coating. Chalking is the appearance of a loosely adherent fine powder on the surface of a paint coating arising from the degradation of one ore more of its constituents (DIN EN ISO 4628). The chalking tester which measures the chalking resulting from natural or artificial weathering of coatings is based on the analytical principle of nephelometry and the adhesive tape method according to Helmen.

Application/application areas

  • for the determination of the degree of chalking of colored and achromatic coatings
  • the test can be carried out in the laboratory, at the exposure station or directly at the object on site

Features

  • results can be reproduced impartially as no element of visual judgement applies, i.e. independent of the individual executing the test
  • superior sensitivity in the most crucial initial chalking stages compared to other approaches
  • increased accuracy in the case of coatings showing chalking of colored pigments compared to methods based on a contrasting substrate
  • there is up to 70 % relative chalking a linear relationship between the measured value and the quantity of loosely adhering pigment

Standard extent of delivery

  • 1 chalkingtester
  • 1 specimen holder
  • 2 plastic spatulas
  • 4 batteries
  • 2 rolls special adhesive tape with 1 dispenser
  • 1 certificate of manufacturer
  • 1 certificate of manufacturer

Handling

  • calibrate the instrument with the delivered special adhesive tape
  • apply a piece of adhesive tape to the coating under test and rub with the plastic spatula until there is an optimum connection between the tape and the coating
  • remove the piece of tape carefully and uniformly and apply it to the specimen holder
  • insert the specimen holder in the instrument and read the degree of chalking in % chalking (relative)

Technical specification

measuring range:

measuring area:

accuracy:

display:

dimensions (LxWxH):

weight:

standards:

warranty:

0 % to 100 % chalking (relative)

14 mm in diameter

5%

analogue in %

155 mm x 90 mm x 55 mm

450 g

DIN EN 13523-14, DIN EN ISO 4628-6,ECCA-T14

2 years

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Ink-Lox proofer

  • Laboratory test apparatus for the application of defined layers of flexographic inks and other liquid coating materials on substrates.
  • High repeatability.
  • Easy to handle.
  • Reliable results.
  • Easy to clean.

Constant and defined film thicknesses are the precondition for the testing and analysis of flexographic inks and other liquid coating materials.

Application/application areas

  • for ink makers and printers alike, packaging industry
  • for quality control and for experimental purposes
  • for print proofs

Features

  • no accidental ink spots at putting down the unit
  • ergonomic handle

Standard extent of delivery

  • 1-3 engraved rollers (ace. to order)
  • 1-3 engraved rollers (ace. to order)
  • 2 weights
  • 1 handle with frame
  • 12 o-ring seals
  • 1 carrying case

Options

  • additional rollers
  • ZTC 2200 Test charts
  • ACC 118 specimen holder with clamp fixture

Handling

  • choose an adequate length of the substrate that enables an uniform movement of the apparatus to be made
  • place the substrate on a flat, plane laboratory table (ideally made of glass) and, if necessary, fix it with adhesive tape
  • put the chosen rubber roller in the frame
  • slip the weights on the chosen engraved roller above the o-rings until the stop position is reached and put it afterwards in the frame above the rubber roller
  • place now some coating material on the contact area of both rollers (engraved and rubber roller)
  • disperse the coating material by turning the engraved rollers at the weights, by doing so you will reach right at the beginning an uniform width of the print proof
  • put the apparatus on the substrate and draw it uniformly over it, without additional pressure by the guiding hand
  • for the examination only use uniform parts of the print proof
  • dismantle the apparatus after every print proof and clean it carefully with a suitable solvent

 

Technical specification

engraved roller no.:  no. of cells  cell volume  cell depth 
80  80 per cm  10.01 cm3/m2  45 urn 
120  1 20 per cm  8.40 cm3/m2  40 urn 
140  140 per cm  6.10 cm3/m2  31 urn 
160  1 60 per cm  4.10 cm3/m2  24 urn 
180  1 80 per cm  3.80 cm3/m2  20 urn 

 

rubber roller no.:  property  shore hardness 
h  hard  70° Sh A 
s  silicone  70° Sh A 
w  soft  40° Sh A 

 

material: handle: plastics
frame: aluminium, anodized engraved rollers: stainless steel rubber rollers: rubber
application width: max. 115 mm
dimensions (LxWxH): 2770 mmx170mmx45mm
weight: 3.757 kg (complete set)
warranty: 2 years, engraved rollers 1 year, rubber roller, o-ring seals without warranty

ZIL 2140 Ink-Lox proofer developed and manufactured in Switzerland by Zehntner GmbH Testing Instruments. Subject to technical changes.

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On-Line-Gloss-Measuring-System

  • Tailored gloss-measuring system for the industrial area.
  • Progressive with up to 1'000 measurements per second.
  • With On-Line monitoring of gloss, brightness and glosshaze during the production.
  • 1 up to 8 measuring heads connected to the same system for reading different data on different places of the continuous material.
  • Multi-angle measuring heads.
  • Latest digital technology.
  • Reliable results.

ZOL 1190 On-line gloss-measuring systems are based on the latest digital technology. Because of their modular structure they can be delivered as individual parts or as complete system specifically designed in accordance with the requirements of the customer.

During the production, coating or finishing process the gloss is measured without contact. Quality assurance (following ISO) during the manufacture is ensured at any time by continuous recording of the measured gloss values. When deviations from the specified quality occur, a warning signal will be given. By that, the rate of substandard products can be held at a low level. The system is further characterised by identical measuring values at the manufacturing plant and in the laboratory.

Application/application areas

  • in the paint, plastics, paper, foil, metal and further industries
  • for all gloss and glosshaze (reflection haze - scattered light) measurements
  • in the manufacture of sheet metal and floor coverings
  • in the finishing industry as during application of coating of all types, e.g. by coil coating
  • integrable in other quality monitoring systems, e.g. humidity, thickness etc.
properties application Normen / standards
high-gloss automotive, paint, varnish, plastics as well as manufacturing industry ASTM D 523, ASTM D 2457, BS3900, BS6161, DIN EN ISO 2813, DIN 67530, JIS Z 8741
high-gloss metallic surfaces, mirror and glass ASTM D 523, ASTM D 2457, BS3900, BS6161, DIN EN ISO 2813, DIN 67530, EN ISO 7668, JIS Z 8741
medium-gloss automotive, ceramics, foils and textile industry ASTM D 2457, ASTM C 346, JIS Z 8741
lightness for the measurement of lightness and hiding power of emulsion paint DIN 55984, ISO 2814
universal-/ normal-gloss automotive, paint, varnish, plastics as well as manufacturing industry ASTM D 523, ASTM D 2457, BS3900, BS6161, DIN EN ISO 2813, DIN 67530, JIS Z 8741
universal-/ normal-gloss metallic surfaces, mirror and glass ASTM D 523, ASTM D 2457, BS3900, BS6161, DIN EN ISO 2813, DIN 67530, EN ISO 7668, JIS Z 8741
low-gloss foils and paper industry Tappi T 480
low-gloss foils and paper industry DIN 54502
low-gloss automotive, paint, varnish, foils, plastics, furniture, aviation, military as well as manufacturing industry ASTM D 523, ASTM D 2457, BS3900, BS6161, DIN EN ISO 281 3, DIN 67530, JIS Z 8741
glosshaze for the determination of reflection haze - scattered light - of high-gloss surfaces in the paint, varnish, plastics, paper, automotive as well as manufacturing industry  

Features (depending on version)

  • designed on the individual customer requirements
  • measurements on the lower and the top side of the continuous material
  • recording of the readings in order to control if the last meter produced is of the same quality in view of gloss as is the first meter
  • cross section illustration
  • multi-angle measuring heads
  • automatic calibration
  • up to 1'000 readings per second

Versions

  • 1190.S Standard
  • 1190.PP Professional ..pneumatic"
  • 1190.PE Professional ..electric"

Standard extent of delivery Standard

  • 1 ZOM 1190 measuring head; single, dual or triple angle version
  • 1 calibration station
  • 1 ZCB 1190 Manual cross beam
  • 1 ZPI 1190 Power interface
  • 1 PC with monitor, keyboard and mouse
  • 1 ZOS 1190 Software
  • 1 mounting and start-up on site

Standard extent of delivery Professional ..pneumatic"
different to standard extent of delivery 1190.S:

  • 1-8 ZOM 1190 measuring heads;
    single, dual or triple angle versions
  • 1 ZCB 1190 Pneumatic cross beam (instead of manual)
  • 1 ZIR 1190 Interface Rack (instead of Power interface)

Standard extent of delivery Professional ..electric"
different to standard extent of delivery 1190.PP:

  • different to standard extent of delivery 1190.PP:

Display (depending on the system configuration)

  • 0 -199,9 or 0 -1'999 gloss units (reflectometer value)
  • registration of gloss as a function of time
  • numerical and graphical indication of the measured values
  • mathematical evaluation of entire measuring series in intervals of seconds
  • minimum and maximum measuring value
  • total mean value (average) of the measuring period
  • optical warning system by color change of the background from green (ok) to red (outside of the specified range)

Measuring cycle

  • 1 '000 measurements/s effectively in the measuring head
  • mean value (average) with mathematical evaluation of the 1'000 values measured, with indication on screen every second
  • evaluation of all the 1'000 values measured for minimum and maximum calculations

Calibration
Standard:

  • manual positioning of the measuring head respectively of the standard; automatic calibration with the standard value

Professional:

  • automatic positioning of the measuring heads; automatic calibration with the standard value.

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Drying gauges

  • Gauge for testing coating materials and fillers for drying properties, shrinking, cracking and porosity.
  • Easy to handle.
  • Reliable test results.

Drying properties, shrinking, cracking and porosity are important characteristics which should be tested during the manufacture of coating materials and fillers. By using drying gauges, reliable product data can be determined by which disagreeable surprises at the users side will be spared.

Application/application areas

  • or the paint and varnish industry and the chemical industry in general
  • for determining the maximum film thickness with which coating materials and fillers can be applied

Standard extent of delivery

  • 1 gauge
  • 1 scraper
  • 1 carrying case

Options

  • certificate of calibration

Handling

  • pour the product to be tested into the gauge at the deep end and apply by using the scraper
  • allow to dry the coating so prepared
  • assess the coating visually for shrinking, cracking and porosity
  • clean the gauge. For this purpose the end plate of the gauge can be removed

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Resistance Tester

Application areas :

  • Pocket tester for determination of the scratch resistance according to Oesterle on painted or plastic surfaces.

  • Laboratory testing apparatus for experimental and quality related purposes for several branches such as the paint, furniture and vehicle industries.

  • Practically applicable to all smooth single and multi-coat systems.

  • Due to the rapid determination, tests during the manufacture are also possible, e.g. during coil coating

Versions : ZST 2095

with test discs duroplast, copper and steel and with three pressure springs of varying strengths :

0-3 N division : 10g
0-10 N division : 50g
0-20 N division : 100g

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